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Photos I and II:
Show the inside of a chiller condenser, where the rivets
have been corroded away, allowing the main diversion plate
to fall off. There is also advanced corrosion of the coil
frame-work and a build-up of rust sediment and scale within
the heat-exchanger.
Many chiller failures can
be attributed to the use of uninhibited glycol. Specifically
standard Mono Ethylene and Mono Propylene Glycol (without
multi-metal inhibitors*) can actually generate galvanic action
leading to corrosion and failure. Blockage from scale and
algae build-up can also occur without inhibitors.
* Borax
is often quoted as a corrosion inhibitor (within MEG), but
only counteracts the acidity of the glycol as it becomes
spent - not as a pro-active corrosion inhibitor. Neither
technical nor pharmaceutical grade MPG contain corrosion
inhibitors.
When specifying MEG or MPG
anti-freeze, frost protection is the primary objective and
the need for corrosion protection is often overlooked. However
most engineers and plant managers would agree, that treatment
of closed loop systems is preferred practice.
For a few extra**
pence per kilo it is possible to install a fully inhibited
CoolFlow product.
**Depending on your current
purchase price, Hydratech inhibited glycols may even be less
expensive.
To ensure your investment
is properly protected, prevent costly down-time and maintain
production schedules, it is recommended that inhibited coolants
are used for all chilled water systems.
Hydratech formulate,
manufacture and market CoolFlow, Thermox and Solaris inhibited
glycols and coolants for use within industrial, commercial
and domestic systems. These products incorporate synergistic
inhibitors to help prevent corrosion, scale and biological
fouling.
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